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In Ludhiana's hosiery and yarn warehouses, a dusty floor directly affects the product. Concrete dust settles on white yarn cones and fabric rolls, and it has to be brushed or washed out. Machine shops and wholesale stores face the same dust, plus wear from trolleys. A concrete densifier treatment, with grinding and polishing if you want a better finish, makes the concrete surface hard and dust-free without adding a layer that can wear off.

Hosiery, yarn and fabric storage

These warehouses have particular needs:

  • No dust. Light-coloured yarns and fabric show every speck.
  • No coatings that shed. A worn coating can flake and contaminate stock, just like dust.
  • Smooth trolley movement. Heavy yarn trolleys and pallet trucks move constantly.
  • Easy daily cleaning. Lint collects on the floor and needs quick sweeping.

A ground, densified and honed floor meets all four. The surface closes up, lint sweeps off easily and there's nothing to peel.

Machine shops and engineering units

For machine shops, densifier hardens the concrete against wear from trolleys and dropped parts. Oil is the challenge. Densified concrete resists oil better than bare concrete, and a guard coat helps further, but constant oil leaks under machines will still stain it. We recommend drip trays under leaking machines and, where oil is heavy, a resin coating in those specific bays.

Showrooms and wholesale stores

Polished concrete is a durable, modern-looking option for showrooms selling machinery, bicycles, furniture and garments. You choose the gloss, from matt to high gloss, and how much of the stone in the concrete shows.

Winter and dust control during work

Grinding creates a lot of dust if it's not controlled, which is exactly what you don't want near yarn and fabric. We use grinders connected to dust extractors, and seal off work areas from stock. In winter, cold concrete slows the densifier reaction, so we work in the warmer hours and allow extra time.

Joints and cracks

Old factory floors in Ludhiana often have open joints and cracks. Trolley wheels hitting open joints chip their edges. Before densifying, we clean and fill joints with a semi-rigid filler suited to wheeled traffic and repair broken edges. Cracks are filled, although fine cracks may still be faintly visible afterwards.

Comparing options for a warehouse floor

OptionDust controlLookMaintenanceTypical cost
Densify onlyGoodPlain concreteLowLowest
Grind, densify and honeVery goodClean mattLowModerate
Grind, densify and polishVery goodGlossyLow to moderateModerate
PU floor coatingVery goodAny colourRecoat in busy areasHigher

FAQs

Will densifier stop lint sticking to the floor?

It won't stop lint from falling, but the smoother, closed surface makes it much easier to sweep away.

Can you treat the floor around fixed machines?

Yes. We grind and treat as close to machine bases as the equipment allows, then finish edges by hand.

How soon can yarn be stored again?

Usually soon after treatment and cleaning. We confirm based on the finish chosen.

Call +91-8755475716 or fill in the form below to book a survey in Ludhiana. More details are on our concrete densifier and polish page.

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