EPU flooring in Baddi, Himachal Pradesh

Baddi's industrial belt isn't only pharma. FMCG plants making personal care products, packaged foods and household goods run large packing halls, and pharma plants have secondary warehouses and dispatch areas outside their GMP zones. These areas see heavy forklift traffic, dropped cartons and pallets, and sunlight through dock doors. EPU flooring, an epoxy-polyurethane hybrid, is a strong, practical choice for them.

FMCG packing halls

Packing halls in FMCG plants have conveyors, packing machines, shrink-wrap stations and constant pallet movement. Floors need to:

1. handle forklifts and pallet trucks without chipping
2. stay clean and dust-free around product and packaging
3. resist spills of product, oils and cleaners
4. keep safety markings clear

EPU is tougher than a basic epoxy coat and more colour stable, so walkways and zone markings last longer. It also handles day-to-day spills of liquids such as shampoos, oils and syrups.

Pharma warehouses and dispatch

Outside GMP rooms, pharma plants still need clean, well-kept warehouses for raw materials, packaging material and finished goods. EPU gives these areas a jointless, easy-clean surface that stands up to reach trucks and pallet movement. GMP production rooms themselves are better served by PU self levelling flooring.

Loading docks

Docks in the BBN area get sun, rain blown in during the monsoon, and heavy truck loading. We coat dock zones with EPU and an anti-slip, UV-stable topcoat, and repair broken dock edges with epoxy mortar before coating.

Monsoon and slab moisture

Baddi's heavy monsoon keeps ground slabs damp for long periods, especially in plants built on filled land. Resin floors on damp slabs blister. We test moisture before every installation. Where readings are high, we use a moisture-tolerant primer or an epoxy cementitious base layer so the EPU floor can go down safely.

Working around production and shutdowns

FMCG lines and pharma warehouses rarely stop. We phase work zone by zone, often using planned shutdowns for packing halls, and move stock between warehouse zones as each area is finished. Areas can take foot traffic in about a day, and forklifts after the specified cure time.

EPU across a Baddi plant

FAQs

Can EPU be used in a pharma warehouse?

Yes, in non-GMP warehouse and dispatch areas. GMP production rooms need a cleanroom-grade floor.

Will EPU resist spills of liquid FMCG products?

It handles typical spills of detergents, oils and syrups when cleaned up in normal routines.

Can installation happen during the monsoon?

Inside covered buildings, yes, if slab moisture tests pass or a moisture-tolerant base is used.

Call +91-8755475716 or fill in the form below to book a survey in Baddi. More details are on our EPU flooring page.