Many factory floors in Kanpur are old and heavily worn. Years of water, chemicals, trolleys and patch repairs have left them uneven, porous and breaking up. Owners want a better floor but often can't justify breaking out and relaying the slab. Epoxy cementitious flooring is a practical middle path. It repairs and levels the surface, gives a tougher washable floor, and can carry a resin topcoat where needed.

Eroded and uneven factory floors

On surveys in Panki, Dada Nagar and Fazalganj we often see:

  • cement paste worn away, leaving loose aggregate
  • hollows where water collects
  • patches in different materials from past repairs
  • oil and chemical staining

After mechanical preparation, epoxy cementitious mortar fills hollows and levels the surface. It bonds strongly to old concrete and gives a sound, uniform layer. That can be the finished floor for stores and workshops, or a base for a coating.

Food units and wash areas

Kanpur's food and confectionery units have wash areas and processing rooms with damp, worn floors. Epoxy cementitious gives these areas a sealed, washable surface and handles damp slabs better than plain epoxy. For areas with boiling water, steam or hot oil, PU concrete is more suitable.

Tannery support areas

Tanneries have areas that are wet but not chemically aggressive: corridors, stores, sorting and some finishing sections. Epoxy cementitious is a cost-effective floor for these. Pickling and chrome tanning areas with strong acids need a chemical resistant lining instead.

Summer heat

Kanpur summers affect how epoxy cementitious handles. On hot slabs it stiffens faster, which shortens working time. We mix smaller batches, work early in the morning or late in the afternoon, keep materials shaded and dampen the environment where appropriate.

Choosing the right floor for each area

AreaConditionsSuggested system
Stores and workshopsDry, trolleys, dustEpoxy cementitious or densifier
Wash areasWet, moderate spillsEpoxy cementitious
Cooking and steam areasHot liquids, steamPU concrete
Acid and chrome areasStrong chemicalsChemical resistant lining

Looking after the new floor

An epoxy cementitious floor doesn't need special care, but a few habits help it last. Sweep grit off regularly, because sand and metal swarf under trolley wheels act like sandpaper. Wash with neutral or mildly alkaline cleaners rather than strong acids. Keep drains clear so water doesn't stand on the floor for hours. If a heavy item gouges the surface, get it patched early, before water gets under the edge. In areas where you later want a colour or easier cleaning, a resin topcoat can be added over the cured floor without removing it.

Our process

  1. Survey and slab assessment
  2. Grinding or shot blasting to remove weak and contaminated material
  3. Pre-filling deep hollows and repairing cracks
  4. Laying epoxy cementitious to the required thickness and falls
  5. Optional topcoat after curing

FAQs

Can it be laid over an old, patched floor?

Yes, after loose material and contamination are removed. It is good at bonding to and levelling old concrete.

Is it cheaper than relaying concrete?

Usually yes, and it causes much less disruption, since there's no breaking out and recasting.

How long before production can restart?

Typically a few days, depending on thickness and temperature.

Call +91-8755475716 or fill in the form below to book a survey in Kanpur. More details are on our epoxy cementitious flooring page.

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