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+91-8755475716 WhatsApp Us Send EnquiryConcrete floors in Agra break down in some unusual ways. Foundry floors in Foundry Nagar are hit by heavy castings and sometimes hot metal. Cold storage floors crack where freezing chambers meet warm loading areas. Hotel driveways take tour coaches as well as cars. Epoxy repair materials are the right fix for many of these, but not all, and knowing the difference saves money.
Foundry floors take a lot of abuse: heavy castings dropped from cranes, moulding boxes dragged around, sand and grit ground into the surface. In machining and fettling areas, epoxy mortar repairs work well for potholes, broken joints and damaged edges. They bond strongly and can take loads within about a day.
Hot metal areas are different. Epoxy softens at high temperatures, and molten metal or very hot castings on an epoxy repair will damage it. Near pouring areas, around furnaces and where hot castings are placed, we recommend heat-resistant cementitious or refractory repairs instead. Some contractors use epoxy everywhere, and it fails in these zones.
Agra's potato cold storages see big temperature differences between chambers and loading areas. The concrete expands and contracts, especially at chamber doors, and cracks form. Water from produce and washing then gets into the cracks.
For these floors, we:
Repairs must be done when chambers are empty, warmed and dry. Epoxy won't bond properly to cold, wet concrete.
Tour coaches are much heavier than cars and turn tightly, which breaks concrete edges and creates potholes. We cut out damaged sections with square edges and rebuild with epoxy mortar in car areas. In heavily loaded coach bays, deeper damage may need thicker concrete repairs rather than thin patches.
Warehouses storing footwear, handicrafts and general goods get potholes and broken joints along trolley routes. Epoxy mortar repairs and rebuilt joints restore a smooth floor.
In Agra's hot months, epoxy materials cure very quickly on hot slabs, which reduces working time. We work early and late in the day and mix small batches.
Not in areas that get very hot or receive molten metal. Those need heat-resistant cementitious or refractory repairs.
In the off-season, when chambers are empty, warmed up and dry.
Many ramp repairs can be done overnight with fast-curing epoxy mortar, though curing time depends on temperature.
Call +91-8755475716 or send photos of the damage on WhatsApp. More details are on our damaged concrete repair epoxy page.
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