Food, agro processing and pharma units in SIDCUL Sitarganj often need to upgrade their clean rooms and packing halls to satisfy customer audits or licensing inspections. Walls are a common finding: painted surfaces that flake, dirty floor-wall corners and gaps around pipes. Because Sitarganj is a long way from most specialist contractors, it makes sense to plan wall coating and coving together with any floor work, so one mobilisation covers the room completely.

Why walls and floors should be planned together

The cove, the curved junction between floor and wall, belongs to both. If the floor is laid first without a cove and the wall is coated later, the junction usually ends up with a weak joint that cracks and collects dirt. When the two are planned together:

  • the cove is formed as part of the floor system and keyed into both floor and wall
  • the wall coating overlaps and seals onto the top of the cove
  • the room becomes one continuous, cleanable surface

For wet areas this means a cove in PU concrete. For dry clean rooms, an epoxy mortar cove joined to a PU self levelling floor.

Food and agro processing rooms

Rice, spice, flour and packaged food units need walls that are smooth, washable and light coloured, especially in packing rooms where product is exposed. A hygienic epoxy or PU coating handles cleaning and doesn't hold dust. Bump rails protect walls from crates and trolleys.

Pharma and lab rooms

Pharma and lab rooms need non-shedding, disinfectant-resistant walls, with coves and sealed penetrations. We seal around pipes, switch boxes, door frames and grilles so there are no gaps.

Terai humidity and condensation

Sitarganj is humid for much of the year, and walls in air-conditioned rooms can collect condensation when the air conditioning starts or stops. Coating damp walls leads to blistering. We check moisture, coordinate with the facility team so rooms are stable during coating, and use primers suited to the conditions.

Planning a distant job

  1. Share room drawings or sizes, photos and the audit or inspection requirements.
  2. We suggest a combined floor, cove and wall scope.
  3. One site visit confirms moisture, plaster condition and quantities.
  4. Materials for floors, coves and walls arrive together, and the team works continuously until handover.

If a neighbouring unit in Rudrapur or Pantnagar needs similar work, combining jobs helps both schedules.

Preparation

Old paint and distemper are removed back to sound plaster. Cracks and hollow areas are repaired, and damp patches are investigated and treated. Only then are primer, coves and coating applied.

FAQs

Can we coat walls now and do the floor later?

You can, but the floor-wall junction is better when both are planned together. If the floor comes later, we leave the wall base ready for a cove to be joined.

How long does a clean room take?

A typical room takes a few days for walls, plus the floor time if both are done together.

What colour is best for a packing room?

White or light grey, so dust and contamination are easy to spot.

Call +91-8755475716 or send photos on WhatsApp to get started. More details are on our wall coating and coving page.

Get a Free Quote in Sitarganj

Share a few details and our team will call you back within 24 hours. Prefer to talk now? Call +91-8755475716.